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能源管理系統(tǒng)在生物制藥行業(yè)的應(yīng)用

更新時(shí)間:2022-12-24      瀏覽次數(shù):476

摘要:根據(jù)生物制品類(lèi)企業(yè)的電力能源使用特點(diǎn),制定了符合公司實(shí)際情況的能源管理系統(tǒng),介紹了該系統(tǒng)的架構(gòu)及其在企業(yè)的應(yīng)用情況,提升了公司能源數(shù)據(jù)的實(shí)時(shí)監(jiān)控能力,優(yōu)化了公司能源分配,降低了公司電力能源消耗,有針對(duì)性地解決了公司生產(chǎn)活動(dòng)中的能源損耗問(wèn)題。

Abstract: according to the electric energy use characteristics of biological products companies, has established accord with the actual situation of the company energy management system, this paper introduces the architecture of the system and its application in enterprises, improve the company's energy data real-time monitoring ability, optimizing the allocation of the company's energy, electric energy consumption, reduce the company targeted to solve the problem of the energy loss in the company's production activities.

關(guān)鍵詞:能源管理;數(shù)據(jù)分析;電能計(jì)量;節(jié)能減排

Key words: Energy management;Data analysis;Electric energy metering;Energy conservation and emissions reduction

0引言Introduction

能源是推動(dòng)人類(lèi)經(jīng)濟(jì)發(fā)展的重要物質(zhì)資料。生物類(lèi)企業(yè)對(duì)能源進(jìn)行科學(xué)合理的測(cè)量和監(jiān)控對(duì)于其生產(chǎn)的制品質(zhì)量起關(guān)鍵性作用。生物制藥企業(yè)在生產(chǎn)制品時(shí)要求設(shè)備不間斷工作,而持續(xù)不斷地提供能源是實(shí)現(xiàn)該條件的基本要求。企業(yè)根據(jù)生產(chǎn)經(jīng)營(yíng)特點(diǎn),加強(qiáng)能源監(jiān)管,制定合理的能源管理體系,既可以提升生產(chǎn)效率,又可以降低生產(chǎn)成本,使企業(yè)在市場(chǎng)上具備更強(qiáng)的競(jìng)爭(zhēng)力。

Energy is an important material material to promote the development of human economy. Scientific and effective measurement and monitoring of energy resources plays a key role in the quality of products produced by biological enterprises. Biopharmaceutical companies require equipment to work continuously when producing products, and continuous energy supply is the basic requirement to achieve this condition.According to the characteristics of production and operation, enterprises should strengthen energy supervision and formulate a reasonable energy management system, which can not only improve production efficiency, but also reduce production costs, so that enterprises can have stronger competitiveness in the market.

1企業(yè)電力能源消耗簡(jiǎn)介

Brief introduction of enterprise electric energy consumption

生物醫(yī)藥產(chǎn)業(yè)是一個(gè)技術(shù)含量高、投資高、收入高、風(fēng)險(xiǎn)高的高科技產(chǎn)業(yè)。其高科技不僅體現(xiàn)在產(chǎn)品質(zhì)量的高標(biāo)準(zhǔn)和嚴(yán)格要求上,還體現(xiàn)在對(duì)生產(chǎn)設(shè)備和生產(chǎn)環(huán)境的高要求上。較長(zhǎng)的研發(fā)周期,高昂的前期成本使其投入大量資金建造符合GMP要求和生物產(chǎn)品標(biāo)準(zhǔn)的清潔工廠和其他公共能源系統(tǒng)設(shè)施。

根據(jù)我公司年度主要能源消耗統(tǒng)計(jì),總能耗約為兩萬(wàn)噸標(biāo)準(zhǔn)煤。根據(jù)調(diào)查、分析,能源系統(tǒng)全年帶負(fù)荷運(yùn)行,能源消耗量隨季節(jié)、時(shí)間出現(xiàn)周期性變化,夏季、冬季電能消耗大,春季、秋季電能消耗量較??;白天能源消耗大,夜晚能源消耗較小,能源運(yùn)行存在不平衡的特點(diǎn)。

 Biomedicine industry is a high-tech industry with high technology content, high investment, high income and high risk. Its high technology is not only reflected in the high standards and strict requirements of product quality, but also reflected in the high requirements of production equipment and production environment. Long r&d cycles and high upfront costs have led to large investments in clean plants and other public energy system facilities that meet GMP requirements and biological product standards.

According to our company's annual main energy consumption statistics, the total energy consumption is about 20,000 tons of standard coal.According to the investigation and analysis, the energy system operates with load all year round, and the energy consumption changes periodically with season and time. In summer and winter, the energy consumption is large, while in spring and autumn, the energy consumption is small.The energy consumption is large in the day and small at night, and the energy operation is unbalanced.

2電力能源管理系統(tǒng)架構(gòu)

Architecture of the Electric Energy Management System

能源管理系統(tǒng)是以能源計(jì)量、數(shù)據(jù)傳輸及分析為一體的實(shí)時(shí)性管理系統(tǒng)。它依托有線網(wǎng)絡(luò)通信,實(shí)現(xiàn)企業(yè)動(dòng)力系統(tǒng)實(shí)時(shí)監(jiān)控、能耗綜合統(tǒng)計(jì)分析、成本分?jǐn)?、?duì)高耗能負(fù)載設(shè)備進(jìn)行特性分析,實(shí)現(xiàn)能源的優(yōu)化分配,更好地實(shí)現(xiàn)節(jié)能減排。 

企業(yè)能源管理系統(tǒng)由在線監(jiān)測(cè)數(shù)據(jù)采集系統(tǒng)、能源數(shù)據(jù)傳輸系統(tǒng)、能源運(yùn)行監(jiān)管系統(tǒng)、能效分析管理系統(tǒng)等構(gòu)成。

Energy management system is a real-time management system integrating energy measurement, data transmission and analysis.Relying on wired network communication, it can realize real-time monitoring of enterprise power system, comprehensive statistical analysis of energy consumption, cost allocation, and analysis of advanced characteristics of energy-consuming load equipment, so as to realize optimal allocation of energy and achieve better energy conservation and emission reduction. 

The enterprise energy management system consists of online monitoring data acquisition system, energy data transmission system, energy operation supervision system, energy efficiency analysis and management system, etc.

2.1電力能源管理系統(tǒng)功能Power energy management system functions

能源管理系統(tǒng)主要由能源監(jiān)管、監(jiān)控和能源信息平臺(tái)組成。其中能源管理平臺(tái)由服務(wù)器、數(shù)據(jù)庫(kù)、智能數(shù)據(jù)采集器和前置機(jī)等設(shè)備組成。能源監(jiān)測(cè)系統(tǒng)是對(duì)能耗數(shù)據(jù)進(jìn)行采集、統(tǒng)計(jì)、分析的處理平臺(tái)。能源信息平臺(tái)是指由末端能耗儀表組成的采集層網(wǎng)絡(luò)平臺(tái)。

The energy management system is mainly composed of energy supervision, monitoring and energy information platform. The energy management platform consists of server, database, intelligent data collector and front-end machine.Energy monitoring system is a processing platform for collecting, counting and analyzing energy consumption data.Energy information platform is a collection layer network platform composed of terminal energy consumption meters.

2.2電力能源采集方式Electric energy collection method

隨著我公司一、二、三級(jí)能源計(jì)量設(shè)備的逐步完善,對(duì)能源數(shù)據(jù)的實(shí)效性和準(zhǔn)確性有了更高的要求,人工抄表方式已不能滿足上述要求。為了實(shí)現(xiàn)數(shù)據(jù)實(shí)時(shí)化、準(zhǔn)確化管理,就要采用技術(shù)*、精度高、可靠性好的智能采集設(shè)備代替?zhèn)鹘y(tǒng)人工作業(yè)。

我公司供電性質(zhì)為負(fù)荷企業(yè),中心配電室為雙回路供電。車(chē)間采用電子式電能計(jì)量表對(duì)電能進(jìn)行計(jì)量,能夠提供高精度的三相電壓、電流和功率等基本測(cè)量數(shù)據(jù),具有復(fù)費(fèi)率計(jì)算、需量計(jì)算、諧波計(jì)算等多種功能;采用便于功能擴(kuò)展的模塊化設(shè)計(jì)和易于讀取數(shù)據(jù)的大屏幕顯示。車(chē)間根據(jù)裝配電能表的數(shù)量,通過(guò)選擇16端口、8端口、4端口智能數(shù)據(jù)采集器來(lái)滿足需求。采集器作為計(jì)量設(shè)備與控制主機(jī)之間的橋梁,其規(guī)約轉(zhuǎn)換功能能夠代替前置機(jī)選擇不同的采集規(guī)約,實(shí)時(shí)采集各種智能設(shè)備的數(shù)據(jù)信息,實(shí)現(xiàn)信息的匯總及處理。

With the gradual improvement of the first, second and third level energy metering equipment of our company, there are higher requirements on the effectiveness and accuracy of energy source data, and the manual meter reading method can no longer meet the above requirements.In order to realize real-time and accurate data management, it is necessary to replace traditional manual operation with intelligent acquisition equipment with advanced technology, high precision and good reliability.

The power supply nature of our company is the load enterprise, the central distribution room is the double circuit power supply.The workshop adopts electronic power meter to measure the electric energy, which can provide the basic measurement data of three-phase voltage, current and power with high precision, and has multiple functions such as compound rate calculation, demand calculation, harmonic calculation and so on.Modular design for easy function expansion and large screen display for easy data reading.According to the number of electricity meters assembled, the workshop chooses intelligent data collector with port 16, port 8 and port 4 to meet the requirements.As a bridge between metering equipment and control host, the collector's protocol conversion function can replace the preprocessor to select different acquisition protocols, collect real-time data of various intelligent equipment, and realize information summary and processing.

2.3網(wǎng)絡(luò)通信功能Network communication function

能源監(jiān)控系統(tǒng)采用總線、RS485通信線、以太網(wǎng)線、光纖等多種通信方式。該系統(tǒng)可兼容其他通信設(shè)備,通過(guò)監(jiān)控大屏實(shí)時(shí)顯示能源系統(tǒng)的運(yùn)行狀態(tài)和在線運(yùn)行參數(shù)。根據(jù)與項(xiàng)目相關(guān)的能源監(jiān)控需求,每個(gè)能源子系統(tǒng)圖可以根據(jù)需求或?qū)嶋H運(yùn)行條件進(jìn)行修改和配置,系統(tǒng)將根據(jù)修改后的條件實(shí)時(shí)反映運(yùn)行參數(shù)。

The energy monitoring system adopts bus, RS485 communication line, ethernet line, optical fiber and other communication modes. The system is compatible with other communication devices, and displays the running status and online running parameters of the energy system by monitoring the large screen.According to the energy monitoring requirements related to the project, each energy subsystem diagram can be modified and configured according to the requirements or actual operating conditions, and the system will reflect the operation parameters in real time according to the modified conditions.

3電力能源管理系統(tǒng)應(yīng)用Application of electric energy management system

電力能源管理系統(tǒng)向公司局域網(wǎng)發(fā)布能源數(shù)據(jù),具體指標(biāo)包括實(shí)時(shí)監(jiān)控、統(tǒng)計(jì)報(bào)告、分析比較、事故報(bào)警、目標(biāo)管理、節(jié)能評(píng)估等。管理者和技術(shù)人員可以在相應(yīng)權(quán)限下讀取相關(guān)數(shù)據(jù)。該平臺(tái)可以充分體現(xiàn)各種功能,界面清晰明了,易于理解,通俗易懂。

The power energy management system releases energy data to the company's LOCAL area network. Specific indicators include real-time monitoring, statistical reporting, analysis and comparison, accident alarm, target management, energy conservation assessment, etc.Managers and technicians can read the relevant data under the appropriate authority.The platform can fully reflect a variety of functions, interface clear, easy to understand, easy to understand.

3.1能源管理系統(tǒng)功能Energy management system functions

3.1.1電能數(shù)據(jù)采集 Power data acquisition

(1)能耗數(shù)據(jù)采集方式有智能設(shè)備采集和人工抄表兩種方式。采集器可獨(dú)立保存15~30天的歷史數(shù)據(jù),防止網(wǎng)絡(luò)中斷恢復(fù)后的數(shù)據(jù)補(bǔ)錄。

(2)自動(dòng)采集的智能儀表數(shù)據(jù)支持RS485、M-BUS或以太網(wǎng)標(biāo)準(zhǔn)接口和標(biāo)準(zhǔn)MODBUS、DLT-645、CJT-188等通信協(xié)議,針對(duì)采用非標(biāo)準(zhǔn)規(guī)約的儀表支持通信接口程序的開(kāi)發(fā),確保數(shù)據(jù)的正常采集。

(3)數(shù)據(jù)自動(dòng)采集間隔不超過(guò)1 min,數(shù)據(jù)存儲(chǔ)間隔可根據(jù)實(shí)際需求進(jìn)行靈活設(shè)置,存儲(chǔ)間隔支持5 min。 

(4)主要采集參數(shù)包括三相電壓、三相電流、有功功率、無(wú)功功率、功率因數(shù)、電度等。

(1) There are two ways of energy consumption data collection: intelligent equipment collection and manual meter reading.The collector can save the historical data of 15 ~ 30 days independently to prevent the replacement of data after network interruption and recovery.

(2) Automatic collection of intelligent instrument data support RS485, M-BUS or Ethernet standard interface and standard MODBUS, DLT-645, CJT-188 and other communication protocols, for the use of non-standard protocol instrument support communication interface program development, to ensure the normal data collection.

(3) The interval of automatic data collection is no more than 1 min. The data storage interval can be flexibly set according to actual requirements. The storage interval supports 5 min. 

(4) Main acquisition parameters include three-phase voltage, three-phase current, active power, reactive power, power factor, electric degree, etc.

3.1.2電能數(shù)據(jù)報(bào)表Power data report

(1)系統(tǒng)提供分類(lèi)、分項(xiàng)、分區(qū)域等固定格式的能耗統(tǒng)計(jì)日、周、月、季、年報(bào)表。 

(2)系統(tǒng)支持創(chuàng)建新的符合管理人員實(shí)際管理需求的能耗統(tǒng)計(jì)報(bào)表。 

(3)所有報(bào)表支持手動(dòng)生成和定期自動(dòng)生成及郵件分發(fā)。 

(4)所有系統(tǒng)報(bào)表均可支持辦公自動(dòng)化軟件(Excel)。

(1) The system provides daily, weekly, monthly, quarterly and annual reports of energy consumption statistics in fixed formats such as classification, itemization and subdivision. 

(2) The system supports the creation of new energy consumption statistics that meet the actual management needs of managers. 

(3) All reports support manual generation and regular automatic generation and mail distribution. 

(4) All system reports can support office automation software(Excel).

3.1.3設(shè)備信息管理Equipment information management

(1)計(jì)量?jī)x表信息管理??伸`活定義各采集點(diǎn)計(jì)量器具的用能屬性、歸屬關(guān)系,系統(tǒng)按照儀表屬性自動(dòng)完成對(duì)應(yīng)能耗數(shù)據(jù)統(tǒng)計(jì);計(jì)量?jī)x表在線狀態(tài)可視化監(jiān)視,并實(shí)現(xiàn)儀表故障報(bào)警;進(jìn)行儀表數(shù)據(jù)的完整性統(tǒng)計(jì),當(dāng)存在數(shù)據(jù)缺失時(shí),能進(jìn)行數(shù)據(jù)合理性評(píng)估,并提醒運(yùn)行人員進(jìn)行檢查和維護(hù);支持儀表內(nèi)部參數(shù)的遠(yuǎn)程查詢與設(shè)置,參數(shù)包括儀表地址、通信速率、接線模式、CT變比、PT變比等。 

(2)用能設(shè)備信息管理。系統(tǒng)可以按照設(shè)備用能屬性,實(shí)現(xiàn)設(shè)備的分類(lèi)管理;可以監(jiān)控用能設(shè)備的運(yùn)行狀態(tài)及關(guān)鍵參數(shù),建立設(shè)備資產(chǎn)管理和維護(hù)管理文件;對(duì)設(shè)備的歷史維護(hù)記錄和維護(hù)計(jì)劃進(jìn)行在線管理,使得生產(chǎn)過(guò)程安全、穩(wěn)定。

(1) Metering instrument information management.It can flexibly define the energy use attribute and ownership relationship of measuring instruments at each collection point, and the system can automatically complete the corresponding energy consumption data statistics according to the instrument attributes.Visual monitoring of on-line status of metering instruments, and the realization of instrument fault alarm;Conduct integrity statistics of instrument data, evaluate the validity of data in case of missing data, and remind operators to check and maintain;Supports remote query and setting of internal parameters of the instrument, including instrument address, communication rate, wiring mode, CT variable ratio, PT variable ratio, etc. 

(2) Energy equipment information management.The system can realize the classified management of equipment according to the attribute of equipment energy use.Can monitor the running state and key parameters of energy-using equipment, establish equipment asset management and maintenance management files;Manage the historical maintenance record and maintenance plan of the equipment online to make the production process safe and stable.

3.1.4系統(tǒng)安全管理System safety management

(1)用戶管理。系統(tǒng)可以根據(jù)需要?jiǎng)?chuàng)建、刪除用戶,允許管理員負(fù)責(zé)管理組內(nèi)用戶。 

(2)權(quán)限管理。系統(tǒng)登陸需通過(guò)用戶密碼和權(quán)限驗(yàn)證,并對(duì)所有操作事件進(jìn)行記錄。支持分級(jí)授權(quán)機(jī)制,不同管理權(quán)限人員可根據(jù)系統(tǒng)設(shè)定進(jìn)行分級(jí)訪問(wèn)。

(3)日志管理。系統(tǒng)記錄/查詢用戶的各項(xiàng)操作、報(bào)警信息等,記錄/查詢自身運(yùn)行過(guò)程中的錯(cuò)誤、診斷日志信息。

(1) User management.The system can create and delete users as needed, allowing administrators to be responsible for managing users within a group. 

(2) Authority management.The system login needs to be verified by user password and permission, and all operational events are recorded. It supports hierarchical authorization mechanism, and personnel with different administrative authority can access hierarchically according to system Settings.

(3) Log management.The system records/queries the user's various operations, alarm information, etc., and records/queries the error and diagnostic log information in its own operation process.

3.2能源消耗分析與管理Energy consumption analysis and management

根據(jù)生物制藥企業(yè)藥品生產(chǎn)質(zhì)量管理規(guī)范,對(duì)企業(yè)生產(chǎn)所需能源進(jìn)行能源管理。依據(jù)能源平臺(tái)分析得出的數(shù)據(jù)對(duì)企業(yè)生產(chǎn)過(guò)程中的能源進(jìn)行成本分?jǐn)?,促使各生產(chǎn)車(chē)間改進(jìn)生產(chǎn)工藝和促使高耗能設(shè)備設(shè)施的更新?lián)Q代,實(shí)現(xiàn)各部門(mén)和生產(chǎn)車(chē)間能源消耗的管理,科學(xué)準(zhǔn)確地定義和分析各部門(mén)團(tuán)隊(duì)的能源消耗成本,方便財(cái)務(wù)數(shù)據(jù)核算,將能源成本分?jǐn)偟礁鞑块T(mén),分析各部門(mén)的能源消耗情況,分析能源消耗成本影響,維護(hù)基礎(chǔ)數(shù)據(jù)等。

According to the drug production quality management standard of bio-pharmaceutical enterprises, the energy needed for production shall be managed.Energy platform based on analysis of the data of the energy in the process of enterprise production cost allocation, promotes each production workshop to improve production technology and promote the upgrading of energy-consuming equipment, realize the departments of energy consumption and production workshop benchmarking, scientific and accurate definition and analysis of the energy consumption cost of each department team, convenient financial data calculation, the energy cost allocation to each department, analysis of energy consumption departments, analyze the effect of energy consumption cost based data maintenance, etc.

4安科瑞工業(yè)能耗管理平臺(tái)介紹Introduction of Acrel industrial energy consumption management platform

4.1平臺(tái)架構(gòu)介紹Platform Architecture Introduction

安科瑞能源管控系統(tǒng)采用分層分布式網(wǎng)絡(luò)結(jié)構(gòu),具有良好的可靠性與實(shí)時(shí)性,主要由現(xiàn)場(chǎng)設(shè)備層(能源計(jì)量終端)、通訊管理層(通訊管理終端)和主站層(能源監(jiān)控平臺(tái))三個(gè)部分組成。

以上三個(gè)部分分別貫穿整個(gè)系統(tǒng)的全部結(jié)構(gòu)。能源管理系統(tǒng)總體設(shè)計(jì)結(jié)構(gòu)按照能源管理的基本結(jié)構(gòu)設(shè)計(jì),滿足以上三部分的同時(shí),增加了部分分析、監(jiān)控、決策和發(fā)布平臺(tái)。

Acrel energy management and control system adopts the layered and distributed network structure, which has good reliability and real-time performance. It is mainly composed of three parts: the field equipment layer (energy metering terminal), the communication management layer (communication management terminal) and the main station layer (energy monitoring platform).

The above three parts run through the whole structure of the system respectively.The overall design structure of the energy management system is designed according to the basic structure of energy management. While meeting the above three parts, part of the analysis, monitoring, decision-making and release platform is added.


工業(yè)能耗管理平臺(tái)架構(gòu)組成

Architecture composition of industrial energy consumption management platform

4.2平臺(tái)功能介紹 Platform function introduction


工業(yè)能耗管理功能示意圖

Function diagram of industrial energy consumption management

4.2.1可視化展示 Visual presentation

展示企業(yè)各類(lèi)能耗總量、折標(biāo)值、能源成本、能源消耗趨勢(shì)、分項(xiàng)能耗占比、區(qū)域能源消耗對(duì)比,以及當(dāng)前天氣情況、污染情況,并三維展示企業(yè)重要工藝或工段的能源消耗動(dòng)態(tài)。

Display the total amount of energy consumption, discount value, energy cost, energy consumption trend, proportion of energy consumption by item, regional energy consumption comparison, as well as current weather conditions and pollution situation, and display the energy consumption dynamics of important processes or sections of the enterprise in three dimensions.

4.2.2實(shí)時(shí)監(jiān)控 Real-time monitoring

對(duì)企業(yè)各點(diǎn)位的能源使用、報(bào)警等情況進(jìn)行實(shí)時(shí)的監(jiān)控。以便企業(yè)用戶能夠?qū)崟r(shí)的監(jiān)測(cè)各個(gè)點(diǎn)位的運(yùn)作情況,同時(shí)能更快速的掌握點(diǎn)位的報(bào)警。

Real-time monitoring of energy use and alarm at each point of the enterprise.In this way, enterprise users can monitor the operation of each point in real time and grasp the alarm of the point more quickly.

4.2.3用能統(tǒng)計(jì) Energy consumption statistical

從能源使用種類(lèi)、監(jiān)測(cè)區(qū)域、生產(chǎn)工藝/工段時(shí)間、分項(xiàng)等維度,采用曲線、餅圖、直方圖、累積圖、數(shù)字表等方式對(duì)企業(yè)用能統(tǒng)計(jì)、同比、環(huán)比分析、折標(biāo)對(duì)比,找出能源使用過(guò)程中的漏洞和不合理地方,從而調(diào)整能源 分配策略,減少能源使用過(guò)程中的浪費(fèi)。

From the types of energy use, monitoring area, production process/section time, disciplines such as dimension, use curve, pie charts, histograms, cumulative figure, digital table can use statistics, year-on-year, from analysis of the enterprise, the contrast, find out loopholes in the process of using energy and unreasonable place, so as to adjust the energy allocation strategy, reduce energy waste in the process of use.

4.2.4單耗統(tǒng)計(jì)Single consumption statistics

與企業(yè)MES系統(tǒng)對(duì)接,通過(guò)產(chǎn)品產(chǎn)量以及系統(tǒng)采集的能耗數(shù)據(jù),在產(chǎn)品單耗中生成產(chǎn)品單耗趨勢(shì)圖,并進(jìn)行同比和環(huán)比分析。以便企業(yè)能夠根據(jù)產(chǎn)品單耗情況來(lái)調(diào)整生產(chǎn)工藝,從而降低能耗。

Docking with enterprise MES system, through product output and energy consumption data collected by the system, the trend chart of product consumption per unit was generated in the product consumption, and the year-on-year and sequential analysis was carried out.So that the enterprise can adjust the production process according to the product consumption, thus reducing energy consumption.

4.2.5績(jī)效分析Performance Analysis

對(duì)各類(lèi)能源使用、消耗、轉(zhuǎn)換,按班組、區(qū)域、產(chǎn)線、工段等進(jìn)行日、周、月、年、時(shí)段,結(jié)合能源計(jì)劃或定額制定的績(jī)效指標(biāo)進(jìn)行KPI比較考核,幫助企業(yè)了解內(nèi)部能效水平和節(jié)能潛力。

The use, consumption and conversion of various types of energy are compared and assessed by KPI according to the performance indicators formulated by energy plan or quota, including day, week, month, year and designated period according to shift group, region, production line and section, so as to help enterprises understand the internal energy efficiency level and energy saving potential.

4.2.6能耗預(yù)測(cè)Energy consumption prediction

通過(guò)對(duì)企業(yè)生產(chǎn)工藝、生產(chǎn)設(shè)備等的能耗使用情況進(jìn)行分析,建立能耗計(jì)算模型,根據(jù)人工智能算法對(duì)數(shù)據(jù)和模型進(jìn)行修正,對(duì)未來(lái)企業(yè)能耗趨勢(shì)進(jìn)行預(yù)測(cè)分析,為節(jié)能提供合理的決策依據(jù)。

By analyzing the energy consumption of the production process and production equipment of the enterprise, the calculation model of energy consumption is established, the data and model are modified according to the artificial intelligence algorithm, and the future trend of energy consumption of the enterprise is predicted and analyzed, so as to provide an effective decision basis for energy conservation.

4.2.7運(yùn)行監(jiān)測(cè)Operation monitoring

系統(tǒng)對(duì)區(qū)域、工段、設(shè)備能源消耗進(jìn)行數(shù)據(jù)采集,監(jiān)測(cè)設(shè)備及工藝運(yùn)行狀態(tài),如溫度、濕度、流量、壓力、速度等,并支持變配電系統(tǒng)一次運(yùn)行監(jiān)視。可直接從動(dòng)態(tài)監(jiān)測(cè)平面圖快速瀏覽到所管理的能耗數(shù)據(jù),支持按能源種類(lèi)、車(chē)間、工段、時(shí)間等維度查詢相關(guān)能源用量。

The system collects data on the energy consumption of the region, section and equipment, monitors the operation status of the equipment and process, such as temperature, humidity, flow, pressure, speed, etc., and supports the one-time operation monitoring of the transformer and distribution system.It can browse the managed energy consumption data directly from the dynamic monitoring plan, and can query the relevant energy consumption by energy type, workshop, section, time and other dimensions.

4.2.8分析報(bào)告Analysis report

以年、月、日對(duì)企業(yè)的能源利用情況、線路損耗情況、設(shè)備運(yùn)行情況、運(yùn)維情況等進(jìn)行統(tǒng)計(jì)分析,讓用戶了解系統(tǒng)的運(yùn)行情況,并為用戶提供數(shù)據(jù)基礎(chǔ),方便用戶發(fā)現(xiàn)設(shè)備異常,從而找出改良點(diǎn),以及針對(duì)用能情況挖掘節(jié)能潛力。

Year, month, day of enterprise energy utilization, line loss situation, the equipment running status, operational conditions, such as statistical analysis, let users understand the operation of system, and provide data for the user base, and easy to find equipment is unusual, to find out the improvement points, and can use of mining and energy saving potential.

4.2.9移動(dòng)端支持terminal support

APP支持Android、IOS操作系統(tǒng),方便用戶按能源分類(lèi)、區(qū)域、車(chē)間、工序、班組、設(shè)備等不同維度掌握企業(yè)能源消耗、效率分析、同環(huán)比分析、能耗折標(biāo)、用能預(yù)測(cè)、運(yùn)行監(jiān)視、異常報(bào)警等。

The APP supports Android and IOS operating systems, making it easy for users to grasp the enterprise's energy consumption, efficiency analysis, quarter-on-quarter analysis, energy consumption folding, energy use prediction, operation monitoring, abnormal alarm, etc. according to different dimensions such as energy classification, region, workshop, process, team, equipment, etc.

4.3工業(yè)能耗平臺(tái)設(shè)備選型Equipment selection for industrial energy consumption platform

工業(yè)能耗管理設(shè)備選型表

Industrial energy consumption management equipment selection table

5結(jié)束語(yǔ)Conclusion

使用、開(kāi)發(fā)公司能源管理系統(tǒng),可彌補(bǔ)生物制藥企業(yè)在能源管理方面的短板,應(yīng)用數(shù)字化的能源信息,方便管理者直觀讀取企業(yè)能源消耗情況。相較于以往人工抄表的方式,自動(dòng)化、實(shí)時(shí)化、智能化的能源管理系統(tǒng)很大地提高了工作效率,也為后期準(zhǔn)確化能源數(shù)據(jù)統(tǒng)計(jì)、分析及記錄提供條件。

The use and development of the company's energy management system can make up for the shortcomings of bio-pharmaceutical enterprises in energy management, and the application of digital energy information can facilitate managers to read the enterprise's energy consumption directly.Compared with the previous manual meter reading method, the automatic, real-time and intelligent energy management system greatly improves the work efficiency, and also provides conditions for accurate energy data statistics, analysis and recording in the later stage.

5.1系統(tǒng)運(yùn)行連續(xù)、可靠、安全 The system runs continuously, reliably and safely

能源管理系統(tǒng)根據(jù)生物制藥企業(yè)的能源使用特點(diǎn),對(duì)系統(tǒng)功能做出相應(yīng)改進(jìn)。系統(tǒng)可連續(xù)可靠地對(duì)公司能耗指標(biāo)進(jìn)行評(píng)估、匹配,加強(qiáng)對(duì)關(guān)鍵能耗數(shù)據(jù)及能耗設(shè)備的監(jiān)控。

The energy management system improves the function of the system according to the energy use characteristics of bio-pharmaceutical enterprises.The system can continuously and reliably evaluate and match the company's energy consumption indicators, and strengthen the monitoring of key energy consumption data and energy consumption equipment. 

5.2系統(tǒng)操作使用簡(jiǎn)便 The system is easy to operate and use

從能源管理人員的分析和總結(jié)到相關(guān)領(lǐng)導(dǎo)的審核和批準(zhǔn),從部門(mén)能源管理到企業(yè)能源總結(jié)和報(bào)告,整個(gè)工作流程清晰易懂,符合整體能源管理要求和企業(yè)能源管理標(biāo)準(zhǔn)。 

From the analysis and summary of energy management personnel to the review and approval of relevant leaders, from departmental energy management to enterprise energy summary and report, the whole work process is clear and easy to understand, in line with the overall energy management requirements and enterprise energy management standards.

5.3系統(tǒng)監(jiān)管簡(jiǎn)潔合理 System supervision is simple and effective

該系統(tǒng)根據(jù)EMS模式進(jìn)行能源數(shù)據(jù)管理,使得系統(tǒng)運(yùn)行簡(jiǎn)潔,對(duì)分散能源數(shù)據(jù)進(jìn)行集中化管理控制。根據(jù)數(shù)據(jù)分析結(jié)果提出相對(duì)應(yīng)的解決方法,實(shí)現(xiàn)企業(yè)制定的能源節(jié)約目標(biāo)。 

This system carries on the energy data management according to the EMS mode, causes the system operation to be concise, carries on the centralized management control to the decentralized energy data.According to the data analysis results, the corresponding solutions are proposed to achieve the energy conservation targets set by the enterprise. 

5.4實(shí)現(xiàn)精細(xì)化管理 Implementation of fine management

通過(guò)能源管理系統(tǒng)的自動(dòng)化數(shù)據(jù)信息采集,很大地提升了數(shù)據(jù)的實(shí)時(shí)性和準(zhǔn)確性,實(shí)現(xiàn)能源精細(xì)化管理。

Through the automatic data collection of the energy management system, the real-time and accuracy of the data are greatly improved, and the refined energy management is realized.


編輯:安科瑞 孫斌

公司:江蘇安科瑞電器制造有限公司

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